sakai kouhan

Manufacturing Facility

 

Senboku Center

The Senboku Center provides primary fabrication for a broad array of steel sheet materials
and supplies them to customers on a just-in-time basis.

  • 1,550 mm and 1,850 mm slitters

    1,550 mm and 1,850 mm slitters

  • Leveler line

    Leveler line

  • 75-ton mechanical press brake

    75-ton mechanical press brake

  • Floor plate manufacturing line

    Floor plate manufacturing line

  • Mini-slitter line

    Mini-slitter line

  • Mini-leveler line

    Mini-leveler line

 

Mie Center

The Mie Center is equipped with a variety of manufacturing and fabrication equipment
that allows it to provide one-stop manufacturing of building materials and parts.

Slitter line

300-ton Prenotch Forming line


  • 220-ton hydraulic press brake

    220-ton hydraulic press brake

  • 360-ton hydraulic press

    360-ton hydraulic press

  • 60-ton press

    60-ton press

  • 150-ton transfer press

    150-ton transfer press

  • Beam worker

    Beam worker

  • Flat bar manufacturing line

    Flat bar manufacturing line

  • Temporary wall manufacturing line

    Temporary wall manufacturing line

  • Forming line

    Forming line

 

Slitter Specifications

Factory Senboku Center Mie Center Miyake Factory
Processing range 1,850 mm slitter 1,550 mm slitter Mini slitter 1,350 mm slitter 1,600 mm slitter
Stock coil thickness(mm) 0.27〜6.0 0.27〜3.2 0.27〜2.3 0.3〜3.2 0.27〜2.3
Stock coil width(mm) 450〜1,850 300〜1,600 65〜650 90〜1,350 610〜1,600
Stock coil weight(t) MAX25 MAX20 MAX5 MAX20 MAX20
Stock coil O.D.(mm) MAXφ2,500 MAXφ2,000 MAXφ1,800 MAXφ2,000 MAXφ2,000
Stock coil I.D.(mm) φ508/φ610/φ710/φ762 φ508/φ610/φ762 φ508/φ610 φ508/φ610/φ762 φ508/φ610
Product width(mm)
33〜1,850 45〜1,550 12〜650 33〜1,350 33.5〜1,524
Max. number of slits Max. 25 slits for 1.0 mm sheet thickness
Max. 7slits for 4.5 mm sheet thickness
Max. 20 slits for 2.0 mm sheet thickness
Max. 8 slits for 3.2 mm sheet thickness
Max. 15 slits for 0.3 mm sheet thickness
Max. 5 slits for 2.3 mm sheet thickness
Max. 24 slits for 1.6 mm sheet thickness
Max. 7 slits for 3.2 mm sheet thickness
Max. 18 slits for 1.0 mm sheet thickness
Max. 13 slits for 1.6 mm sheet thickness
Product O.D.(mm) MAXφ2,500 MAXφ2,000 MAXφ1,800 MAXφ2,000 MAXφ2,000
Product I.D.(mm) φ508/φ610/φ710 φ508/φ610 φ300/φ508 φ508/φ610 φ508
Line speed(mpm) 90/180 70/140 150 120 150

Leveler and cold-rolling mill specifications

Factory Senboku Center Miyake Factory
Processing range 1,600 mm leveler Mini-leveler 1,600 mm leveler 1,600 mm leveler
Stock coil thickness(mm) 0.3〜4.5 0.27〜2.3 0.4〜3.2 0.2〜3.2
Stock coil width(mm) 570〜1,600 58〜750 500〜1,600 600〜1,600
Stock coil weight(t) MAX20 MAX5 MAX10 MAX3
Stock coil O.D.(mm) MAXφ2,000 MAXφ1,400 MAXφ1,600 MAXφ1,200
Stock coil I.D.(mm) φ508/φ610/φ762 φ508 φ508/φ610/φ710 φ508/φ610
cut length(mm) 580〜4,520 200〜2,500 300〜3,000 800〜2,700
Line speed(mpm) 40/80 60 60 40

Building material manufacturing equipment specifications (Mie Center)

Processing range No. 1 to No. 5 shaper Temporary wall manufacturing line Floor plate manufacturing line Flat bar manufacturing line
Equipment type Pre-notched shaper Pre-cut shaper Pre-cut shaper Slit flat bar shaper
Stock coil thickness(mm) 1.6~6.0 0.8~1.2 1.6~3.2 1.2~3.2
Stock coil width(mm) 55~500 609 19~50 500
Stock coil weight(kg) MAX5(3) MAX5 MAX2 MAX5
Stock coil O.D.(mm) MAXφ2,000 MAXφ1,300 MAXφ1,800 MAXφ1,600
Stock coil I.D.(mm) φ508 φ508 φ508 φ508
Cut length(mm) 1,000~12,000 1,000~4,000 3,000~6,000 50〜3,000
Cut length(mm) 30~60 15 60 30
Product variants Light-gauge steel Temporary wall 1.6~3.2t×19~50 Transport conveyor frame
  Fenceposts, etc.   Flat bar (flat bar and grooved flat bar) Fittings, etc.

Product variant

Beam worker drill × 2 / 220-ton × 4m press brake / 75-ton × 2 m mechanical press / 360-ton hydraulic press /60-ton mechanical press / band saw / Welding robot / Floor plate manufacturing line

Certification

  • Received ISO 9001 certification.
    Design, development, and manufacture of steel sheet and steel building materials for the domestic Japanese market
    (Sales Headquarters/Senboku Center/Mie Center)
    認証

  • Received JIS certification.
    G3350: Light gauge steel sections for general structure (Mie Center)
    JIS